Training Program Electrical & Mechatronics

Mechatronics System Design for Automation

Program Description

This program develops participants’ competence in designing integrated mechatronics systems for industrial automation. The training progresses from mechatronics and automation fundamentals to system requirements analysis, mechanical and electrical design, sensor and actuator selection, control architecture, PLC-based integration, system commissioning, and development of an applied automation design.

Certification Certificate of Completion – Mechatronics System Design for Automation, awarded upon successful completion of the training and competency-based assessment.

Duration 10 Days / 80 Training Hours

Method

Instructor-led technical presentation, discussion, and design demonstrations.
Hands-on exercises involving mechanical, electrical, pneumatic, sensor, and control system integration.
Case studies, simulation/design exercises, troubleshooting, and project-based assessment.

Requirements

Basic knowledge of mechanical, electrical, and automation systems.
Basic understanding of engineering drawings, electrical diagrams, and measurement techniques.
Familiarity with basic PLC or industrial control concepts is recommended.

Target Participants

Automation, electrical, mechanical, and mechatronics engineers.
Control, maintenance, manufacturing, and production engineering personnel.
Technical professionals involved in the design, integration, improvement, or commissioning of industrial automation systems.

Learning Output

Participants are able to analyze automation requirements, develop mechatronic system concepts, select appropriate mechanical and electrical components, design sensor-actuator and control architectures, integrate PLC-based control, and validate an automated mechatronics system against functional, safety, performance, and operational requirements.

Program Advantages

The program provides an integrated engineering approach to automation design by connecting mechanical, electrical, pneumatic, sensing, and control technologies into a single system architecture, enabling participants to develop practical automation solutions that are technically feasible, maintainable, safe, and suitable for industrial implementation.

Subject Materials

1. Mechatronics & Industrial Automation Fundamentals
1.1 Mechatronics system architecture and automation principles.
1.2 Industrial processes, sequences, and automation requirements.
1.3 Safety principles and risk considerations in automated systems.
2. System Requirements & Component Selection
2.1 Analysis of process requirements, specifications, and operating conditions.
2.2 Selection of sensors, actuators, motors, drives, pneumatic components, and control devices.
2.3 Development of system architecture, functional diagrams, and component interfaces.
3. Mechanical & Electrical System Design
3.1 Mechanical mechanisms, motion requirements, and equipment configuration.
3.2 Electrical control circuits, power distribution, and panel/control architecture.
3.3 Pneumatic and electromechanical integration for automated processes.
4. Control System & PLC Integration
4.1 PLC architecture, I/O mapping, sequence control, and programming concepts.
4.2 Integration of sensors, actuators, drives, and human-machine interfaces.
4.3 Control logic testing, simulation, and system troubleshooting.
5. Applied Mechatronics Automation Design Project
5.1 Development of an integrated mechatronics automation concept and design.
5.2 System integration, testing, commissioning, and performance verification.
5.3 Technical documentation and evaluation of safety, reliability, maintainability, and functionality.