Training Program Maintenance & Energy

Industrial Maintenance for Equipment Reliability

Program Description

This competency-based training develops participants’ ability to maintain industrial equipment systematically to improve reliability, reduce unplanned downtime, and support production continuity. The program covers maintenance fundamentals, equipment inspection, preventive and predictive maintenance, mechanical and electrical systems, condition monitoring, troubleshooting, root-cause analysis, and practical reliability improvement.

Certification Certificate of Competency in Industrial Maintenance for Equipment Reliability, awarded upon successful completion of the training and competency assessment.

Duration 40 JP

Method

Instructor-led technical discussion and maintenance demonstrations
Hands-on inspection, measurement, maintenance, and troubleshooting practice
Case-based problem solving, equipment fault analysis, and reliability improvement project

Requirements

Basic knowledge of industrial machinery and maintenance processes
Basic understanding of mechanical and electrical systems
Ability to read basic technical drawings, equipment manuals, and maintenance documentation
Basic knowledge of workshop safety and measurement techniques

Target Participants

Industrial maintenance technicians and maintenance personnel
Mechanical and electrical technicians
Production and manufacturing engineering personnel
Maintenance planners and supervisors
Technical personnel responsible for equipment reliability and production continuity
Vocational instructors and technicians in industrial environments

Learning Output

Participants are able to perform systematic equipment inspection and maintenance, identify abnormal equipment conditions, apply preventive and predictive maintenance techniques, diagnose mechanical and electrical faults, determine root causes, and implement corrective actions that improve equipment reliability and reduce unplanned downtime.

Program Advantages

This program emphasizes practical maintenance and reliability improvement by connecting equipment condition, maintenance activities, fault diagnosis, and production performance. Participants develop a structured approach to preventing failures, solving recurring equipment problems, and establishing more consistent maintenance practices that support equipment availability and production continuity.

Subject Materials

1. Industrial Maintenance & Equipment Reliability Fundamentals
1.1 Equipment reliability, availability, maintainability, and maintenance objectives
1.2 Industrial equipment structure and critical components
1.3 Maintenance strategies, safety practices, and maintenance standards
2. Preventive & Predictive Maintenance
2.1 Preventive maintenance planning, inspection, lubrication, and servicing
2.2 Condition monitoring and early detection of equipment abnormalities
2.3 Maintenance checklists, schedules, records, and basic reliability indicators
3. Mechanical & Electrical Equipment Maintenance
3.1 Bearings, shafts, couplings, belts, chains, gears, and rotating equipment
3.2 Motors, sensors, switches, drives, and basic electrical control systems
3.3 Inspection, measurement, alignment, and identification of abnormal conditions
4. Troubleshooting & Root-Cause Analysis
4.1 Systematic fault diagnosis and troubleshooting methods
4.2 Root-cause analysis and structured problem-solving
4.3 Corrective action, functional verification, and failure recurrence prevention
5. Equipment Reliability Improvement Project
5.1 Analysis of an equipment failure or simulated reliability problem
5.2 Development of a maintenance and reliability improvement action plan
5.3 Evaluation of results and preparation of maintenance/reliability documentation